Engineering Guide

VacuumLayer densityHeat flux

Conditions first: how to discuss cryogenic insulation performance.

This guide frames the inputs behind material selection. It does not replace the equipment designer's thermal model, safety review, qualification plan, or system test.

Repair series

Cryogenic tank MLI repair material kits

Part 1 of a seven-article series on preparing MLI, CryoTape, fiberglass and aluminum foil composites, adsorbents, molecular sieves, and pre-cut parts for repair or new-build vacuum work.

Start before the vacuum work

Use source-backed checks from EIGA, NASA, and CERN to build a repeatable material package instead of solving every detail after the tank is open.

LNG repair series

LNG tank aluminum foil and fiberglass paper MLI repair

Part 2 of the repair series: how to prepare matching aluminum foil, fiberglass paper, local patches, approved tape, and vacuum support materials for aging LNG tanks.

Keep the existing stack controlled

For mature LNG tanks, the repair goal is usually to restore the original foil and fiberglass paper structure, not replace it during a maintenance window.

Selection guide

Cryogenic MLI selection by application

A practical guide for selecting MLI material packages for LH2, LHe, LNG, LOX, satellite thermal control, superconducting systems, vacuum-jacketed piping, and research cryogenics.

Start from the operating environment

Compare common cryogenic applications by temperature boundary, vacuum condition, material package, and RFQ parameters before choosing a product family.

LNG tank maintenance

MLI repair kits for old LNG tanks

Practical notes for teams preparing compatible foil, fiberglass paper, adsorbents, pre-cut parts, and spare kits before an LNG tank is opened or re-evacuated.

Keep the proven structure

Focus on repair materials, local details, and vacuum support without changing a mature aluminum foil and fiberglass paper design.

Web reference

MLI materials technical reference

Open the web version for fast jumps to reflective shields, spacer materials, Lockheed equation notes, test data, performance trends, institutions, and references.

Direct section navigation

Unlike the PDF, the web reference supports anchor links, so customers can jump directly to the section relevant to their application or test plan.

Liquid hydrogen MLI

Cold-side layer density for 20 K boundaries

A focused engineering note on using lower layer density near the liquid-hydrogen cold side to reduce spacer/contact conduction, with NASA layer-density and variable-density MLI references.

Optimize the cold-side stack

Review why cold-side compression, spacer contact, and local conductive bridges can matter more as radiation falls near the 20 K boundary.

Perforated MLI film

Perforated aluminized PET and PI film selection

Compare 6.5 μm to 25 μm substrates, 600 Å aluminum coating, single-side and double-side metallizing, and perforation open area for vacuum MLI layers.

Define the actual layer role

Use the material thickness, metallized side, and hole pattern together with the blanket position: warm-side handling layer, internal radiation shield, venting layer, or cold-side low-conduction zone.

Advanced Topics

Thermal Models & Other Heat Leak Paths

Beyond the Lockheed equation — compare 7 MLI thermal models with accuracy data, understand structural and penetration heat leaks, and learn engineering manufacturing best practices.

Expand your thermal analysis

Learn why Lockheed is a starting point, not the finish line — and how real heat load is built from MLI, supports, penetrations, and installation quality.

MLI fundamentals

MLI reduces radiative heat transfer through alternating reflective and low-conduction spacer layers; it is an installed system rather than a single-property sheet material.

  • Boundary temperatures and emissivity influence radiation load
  • Seams, penetrations, compression, and handling change installed performance
  • Layer count alone does not define performance

Vacuum requirements

Residual-gas conduction can dominate when vacuum quality is inadequate. Pressure target, pump-down, gas load, leakage, permeation, hold time, and adsorbent strategy belong in the same engineering discussion.

  • State pressure units, gauge type, and measurement location
  • Define operating pressure as well as initial pump-down
  • Do not use adsorbent materials as a substitute for leak-tight design

Layer density and layer count

Too little separation increases radiative exchange; excessive compression creates solid-conduction paths. Density must be controlled around curves, joints, supports, and local fixing points.

  • Specify whether layer count means reflectors, spacers, or complete pairs
  • Use zoning where geometry or thermal boundaries change
  • Record the installation method for repeatability

Heat leak and heat flux

Heat flux and apparent conductivity are meaningful only with test conditions. Boundary temperatures, vacuum, layer density, area definition, edge losses, supports, and instrumentation must accompany any value.

  • Distinguish material-stack data from complete-vessel heat leak
  • Separate radiation, residual gas, supports, seams, and penetrations where possible
  • Use the customer's acceptance method as the quotation basis

Cryogenic medium selection notes

Temperature is only one selection input. Oxygen, hydrogen, helium, contamination, permeability, ignition, electrical, magnetic, radiation, and cleanliness requirements can change the allowable materials.

  • Identify normal, transient, purge, and fault conditions
  • Provide owner-approved compatibility and cleanliness requirements
  • Treat flight, oxygen, hydrogen, and electrical qualification as project-specific

Installation and wrapping

A sound material selection can be undermined by compressed layers, open seams, uncontrolled tape coverage, contamination, or poor fit around geometry. Delivery form should follow the installation plan.

  • Define wrap direction, overlap, seam staggering, and fixing interval
  • Use slit, rewound, sewn, or profile-cut packages to reduce field variability
  • Protect materials through labeling, clean packaging, transport, and storage